modeling-app/src/lib/exampleKcl.ts

export const bracket = `// Shelf Bracket
// This is a bracket that holds a shelf. It is made of aluminum and is designed to hold a force of 300 lbs. The bracket is 6 inches wide and the force is applied at the end of the shelf, 12 inches from the wall. The bracket has a factor of safety of 1.2. The legs of the bracket are 5 inches and 2 inches long. The thickness of the bracket is calculated from the constraints provided.


// Define constants
sigmaAllow = 35000 // psi (6061-T6 aluminum)
width = 6 // inch
p = 300 // Force on shelf - lbs
factorOfSafety = 1.2 // FOS of 1.2
shelfMountL = 5 // inches
wallMountL = 2 // inches
shelfDepth = 12 // Shelf is 12 inches in depth from the wall
moment = shelfDepth * p // assume the force is applied at the end of the shelf to be conservative (lb-in)


filletRadius = .375 // inches
extFilletRadius = .25 // inches
mountingHoleDiameter = 0.5 // inches


// Calculate required thickness of bracket
thickness = sqrt(moment * factorOfSafety * 6 / (sigmaAllow * width)) // this is the calculation of two brackets holding up the shelf (inches)


// Sketch the bracket body and fillet the inner and outer edges of the bend
bracketLeg1Sketch = startSketchOn('XY')
  |> startProfileAt([0, 0], %)
  |> line([shelfMountL - filletRadius, 0], %, $fillet1)
  |> line([0, width], %, $fillet2)
  |> line([-shelfMountL + filletRadius, 0], %)
  |> close(%)
  |> hole(circle({
       center = [1, 1],
       radius = mountingHoleDiameter / 2
     }, %), %)
  |> hole(circle({
       center = [shelfMountL - 1.5, width - 1],
       radius = mountingHoleDiameter / 2
     }, %), %)
  |> hole(circle({
       center = [1, width - 1],
       radius = mountingHoleDiameter / 2
     }, %), %)
  |> hole(circle({
       center = [shelfMountL - 1.5, 1],
       radius = mountingHoleDiameter / 2
     }, %), %)

// Extrude the leg 2 bracket sketch
bracketLeg1Extrude = extrude(thickness, bracketLeg1Sketch)
  |> fillet({
       radius = extFilletRadius,
       tags = [
         getNextAdjacentEdge(fillet1),
         getNextAdjacentEdge(fillet2)
       ]
     }, %)

// Sketch the fillet arc
filletSketch = startSketchOn('XZ')
  |> startProfileAt([0, 0], %)
  |> line([0, thickness], %)
  |> arc({
       angleEnd = 180,
       angleStart = 90,
       radius = filletRadius + thickness
     }, %)
  |> line([thickness, 0], %)
  |> arc({
       angleEnd = 90,
       angleStart = 180,
       radius = filletRadius
     }, %)

// Sketch the bend
filletExtrude = extrude(-width, filletSketch)

// Create a custom plane for the leg that sits on the wall
customPlane = {
  plane = {
    origin = { x = -filletRadius, y = 0, z = 0 },
    xAxis = { x = 0, y = 1, z = 0 },
    yAxis = { x = 0, y = 0, z = 1 },
    zAxis = { x = 1, y = 0, z = 0 }
  }
}

// Create a sketch for the second leg
bracketLeg2Sketch = startSketchOn(customPlane)
  |> startProfileAt([0, -filletRadius], %)
  |> line([width, 0], %)
  |> line([0, -wallMountL], %, $fillet3)
  |> line([-width, 0], %, $fillet4)
  |> close(%)
  |> hole(circle({
       center = [1, -1.5],
       radius = mountingHoleDiameter / 2
     }, %), %)
  |> hole(circle({
       center = [5, -1.5],
       radius = mountingHoleDiameter / 2
     }, %), %)

// Extrude the second leg
bracketLeg2Extrude = extrude(-thickness, bracketLeg2Sketch)
  |> fillet({
       radius = extFilletRadius,
       tags = [
         getNextAdjacentEdge(fillet3),
         getNextAdjacentEdge(fillet4)
       ]
     }, %)
`

/**
 * @throws Error if the search text is not found in the example code.
 */
function findLineInExampleCode({
  searchText,
  example = bracket,
}: {
  searchText: string
  example?: string
}) {
  const lines = example.split('\n')
  const lineNumber = lines.findIndex((l) => l.includes(searchText)) + 1
  if (lineNumber === 0) {
    // We are exporting a constant, so we don't want to return an Error.
    // eslint-disable-next-line suggest-no-throw/suggest-no-throw
    throw new Error(
      `Could not find the line with search text "${searchText}" in the example code. Was it removed?`
    )
  }
  return lineNumber
}

export const bracketWidthConstantLine = findLineInExampleCode({
  searchText: 'width =',
})
export const bracketThicknessCalculationLine = findLineInExampleCode({
  searchText: 'thickness =',
})