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Update pipe flange assembly (#5893)

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* update pipe flange assy and small change to walkie talkie

* update header in globals.kcl

* Update kcl-samples simulation test output

* Update kcl-samples simulation test output

* Update output after merge

---------

Co-authored-by: jgomez720 <114548659+jgomez720@users.noreply.github.com>
Co-authored-by: github-actions[bot] <github-actions[bot]@users.noreply.github.com>
This commit is contained in:
Jonathan Tran
2025-03-19 23:49:06 -04:00
committed by GitHub
parent 461a2c3ab2
commit 2d43399703
27 changed files with 33721 additions and 17677 deletions
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2
public/kcl-samples/manifest.json
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@ -198,7 +198,7 @@
{
"file": "main.kcl",
"pathFromProjectDirectoryToFirstFile": "pipe-flange-assembly/main.kcl",
"multipleFiles": false,
"multipleFiles": true,
"title": "Pipe and Flange Assembly",
"description": "A crucial component in various piping systems, designed to facilitate the connection, disconnection, and access to piping for inspection, cleaning, and modifications. This assembly combines pipes (long cylindrical conduits) with flanges (plate-like fittings) to create a secure yet detachable joint."
},

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public/kcl-samples/pipe-flange-assembly/1120t74-pipe.kcl Normal file
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// 1120t74 Pipe
// import constants
import pipeInnerDiameter, pipeOuterDiameter, pipeLength from "globals.kcl"
// set units
@settings(defaultLengthUnit = in)
// create a function to make the pipe
export fn pipe() {
// create the pipe base
pipeBase = startSketchOn('XZ')
|> circle(%, center = [0, 0], radius = pipeOuterDiameter / 2)
|> extrude(%, length = pipeLength)
// extrude a hole through the length of the pipe
pipe = startSketchOn(pipeBase, 'end')
|> circle(center = [0, 0], radius = pipeInnerDiameter / 2)
|> extrude(%, length = -pipeLength)
|> appearance(color = "#a24ed0")
return pipe
}
// https://www.mcmaster.com/1120T74/

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public/kcl-samples/pipe-flange-assembly/68095k348-flange.kcl Normal file
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// 68095k348 flange
// import constants
import pipeDiameter, mountingHoleDiameter, mountingHolePlacementDiameter, flangeDiameter, flangeTotalThickness, flangeBackHeight, flangeFrontHeight, flangeBaseThickness, flangeBackDiameter, flangeFrontDiameter from "globals.kcl"
// set units
@settings(defaultLengthUnit = in)
// create a function to create the flange
export fn flange() {
// sketch the mounting hole pattern
mountingHoles = startSketchOn("XY")
|> circle(%, center = [0, mountingHolePlacementDiameter / 2], radius = mountingHoleDiameter / 2)
|> patternCircular2d(
%,
instances = 4,
center = [0, 0],
arcDegrees = 360,
rotateDuplicates = false,
)
// create the flange base
flangeBase = startSketchOn("XY")
|> circle(%, center = [0, 0], radius = flangeDiameter / 2)
|> hole(mountingHoles, %)
|> extrude(%, length = flangeBaseThickness)
// create both the raised portions on the front and back of the flange base
flangeBack = startSketchOn(flangeBase, 'start')
|> circle(%, center = [0, 0], radius = flangeBackDiameter / 2)
|> extrude(%, length = flangeBackHeight)
flangeFront = startSketchOn(flangeBase, 'end')
|> circle(%, center = [0, 0], radius = flangeFrontDiameter / 2)
|> extrude(%, length = flangeFrontHeight)
// create the circular cut in the center for the pipe
pipeCut = startSketchOn(flangeFront, 'end')
|> circle(%, center = [0, 0], radius = pipeDiameter / 2)
|> extrude(%, length = -flangeTotalThickness)
|> appearance(%, color = "#bab0b0")
return pipeCut
}
// https://www.mcmaster.com/68095K348/

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public/kcl-samples/pipe-flange-assembly/91251a404-bolt.kcl Normal file
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// 91251A404 Socket Head Cap Screw
// import constants
import boltDiameter, boltLength, boltHeadLength, boltHeadDiameter, boltHexDrive, boltHexFlatLength, boltThreadLength from "globals.kcl"
// set units
@settings(defaultLengthUnit = in)
// create a function to make a the bolt
export fn bolt() {
// Create the head of the cap screw
boltHead = startSketchOn('XZ')
|> circle(center = [0, 0], radius = boltHeadDiameter / 2, tag = $topEdge)
|> extrude(length = -boltHeadLength)
|> fillet(radius = 0.020, tags = [topEdge, getOppositeEdge(topEdge)])
// Define the sketch of the hex pattern on the screw head and extrude into the head
hexPatternSketch = startSketchOn(boltHead, 'start')
|> startProfileAt([
boltHexDrive / 2,
boltHexFlatLength / 2
], %)
|> angledLine({
angle = 270,
length = boltHexFlatLength
}, %)
|> angledLine({
angle = 210,
length = boltHexFlatLength
}, %)
|> angledLine({
angle = 150,
length = boltHexFlatLength
}, %)
|> angledLine({
angle = 90,
length = boltHexFlatLength
}, %)
|> angledLine({
angle = 30,
length = boltHexFlatLength
}, %)
|> close()
|> extrude(length = -boltHeadLength * 0.75)
// create the body of the bolt
boltBody = startSketchOn(boltHead, 'end')
|> circle(center = [0, 0], radius = boltDiameter / 2, tag = $filletEdge)
|> extrude(length = boltLength)
|> appearance(color = "#4dd043", metalness = 90, roughness = 90)
return boltBody
}
// https://www.mcmaster.com/91251a404/

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public/kcl-samples/pipe-flange-assembly/9472k188-gasket.kcl Normal file
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// 9472K188 Gasket
// import constants
import gasketOutsideDiameter, gasketInnerDiameter, gasketThickness from "globals.kcl"
// set units
@settings(defaultLengthUnit = in)
// create a function to make the gasket
export fn gasket() {
// create the base of the gasket
gasketBase = startSketchOn("XY")
|> circle(%, center = [0, 0], radius = gasketOutsideDiameter / 2)
|> extrude(%, length = gasketThickness)
// extrude a circular hole through the gasket base
gasket = startSketchOn(gasketBase, 'end')
|> circle(%, center = [0, 0], radius = gasketInnerDiameter / 2)
|> extrude(%, length = -gasketThickness)
|> appearance(%, color = "#d0cb3e")
return gasket
}
// https://www.mcmaster.com/9472K616/

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public/kcl-samples/pipe-flange-assembly/95479a127-hex-nut.kcl Normal file
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// 95479A127 Hex Nut
// import constants
import hexNutDiameter, hexNutFlatToFlat, hexNutThickness, hexNutFlatLength from "globals.kcl"
// set units
@settings(defaultLengthUnit = in)
// create a function to make the hex nut
export fn hexNut() {
// create the base of the hex nut
hexNutBase = startSketchOn('XY')
|> startProfileAt([
hexNutFlatToFlat / 2,
hexNutFlatLength / 2
], %)
|> angledLine({
angle = 270,
length = hexNutFlatLength
}, %)
|> angledLine({
angle = 210,
length = hexNutFlatLength
}, %)
|> angledLine({
angle = 150,
length = hexNutFlatLength
}, %)
|> angledLine({
angle = 90,
length = hexNutFlatLength
}, %)
|> angledLine({
angle = 30,
length = hexNutFlatLength
}, %)
|> close()
|> extrude(length = hexNutThickness)
// create the hole in the center of the hex nut
hexNut = startSketchOn(hexNutBase, 'end')
|> circle(center = [0, 0], radius = hexNutDiameter / 2)
|> extrude(%, length = -hexNutThickness)
|> appearance(%, color = "#4edfd5")
return hexNut
}
// https://www.mcmaster.com/95479A127/

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public/kcl-samples/pipe-flange-assembly/98017a257-washer.kcl Normal file
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// 98017A257 Washer
// import constants
import washerInnerDia, washerOuterDia, washerThickness from "globals.kcl"
// set units
@settings(defaultLengthUnit = in)
// create a function to make the washer
export fn washer() {
// create the base of the washer
washerBase = startSketchOn('XY')
|> circle(center = [0, 0], radius = washerOuterDia / 2)
|> extrude(length = washerThickness)
// extrude a hole through the washer
washer = startSketchOn(washerBase, 'end')
|> circle(center = [0, 0], radius = washerInnerDia / 2)
|> extrude(%, length = -washerThickness)
|> appearance(%, color = "#ee4f4f")
return washer
}
// https://www.mcmaster.com/98017A257/

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public/kcl-samples/pipe-flange-assembly/globals.kcl Normal file
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// Globals
// set units
@settings(defaultLengthUnit = in)
// flange (68095K348)
export pipeDiameter = 2.440
export mountingHoleDiameter = 0.750
export mountingHolePlacementDiameter = 4.750
export flangeDiameter = 6.0
export flangeTotalThickness = 1.0
export flangeBackHeight = 0.060
export flangeFrontHeight = 0.250
export flangeBaseThickness = flangeTotalThickness - flangeBackHeight - flangeFrontHeight
export flangeBackDiameter = 3.620
export flangeFrontDiameter = 3.060
// washer (98017A257)
export washerInnerDia = 0.640
export washerOuterDia = 1.188
export washerThickness = 0.032
// bolt (91251A404)
export boltDiameter = 0.625
export boltLength = 2.500
export boltHeadLength = boltDiameter
export boltHeadDiameter = 0.938
export boltHexDrive = 1 / 2
export boltHexFlatLength = boltHexDrive / (2 * cos(toRadians(30)))
export boltThreadLength = 1.750
// hex nut (95479A127)
export hexNutDiameter = 5 / 8
export hexNutFlatToFlat = 15 / 16
export hexNutThickness = 35 / 64
export hexNutFlatLength = hexNutFlatToFlat / (2 * cos(toRadians(30)))
// gasket (9472K188)
export gasketOutsideDiameter = 4.125
export gasketInnerDiameter = 2.375
export gasketThickness = 0.031
// pipe (1120T74)
export pipeInnerDiameter = 2.0
export pipeOuterDiameter = 2.375
export pipeLength = 6

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public/kcl-samples/pipe-flange-assembly/main.kcl
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@ -1,304 +1,58 @@
// Pipe and Flange Assembly
// A crucial component in various piping systems, designed to facilitate the connection, disconnection, and access to piping for inspection, cleaning, and modifications. This assembly combines pipes (long cylindrical conduits) with flanges (plate-like fittings) to create a secure yet detachable joint.
// Set units
// set units
@settings(defaultLengthUnit = in)
// import constants
import * from 'globals.kcl'
// Define constants
flangeThickness = .125
flangeBaseDia = 2
boreHeight = 1
flangePipeDia = 1
mountingHoleDia = 0.425
screwDia = 0.375
tol = 0.010
hexNutScale = 0.90
wallThickness = 0.5
screwLength = 1.125
washerThickness = 0.0625
screwStart = [
// import parts
import flange from '68095k348-flange.kcl'
import gasket from '9472k188-gasket.kcl'
import washer from '98017a257-washer.kcl'
import bolt from '91251a404-bolt.kcl'
import hexNut from '95479a127-hex-nut.kcl'
import pipe from '1120t74-pipe.kcl'
// place flanges
flange()
flange()
|> rotate(axis = [0, 1, 0], angle = 180)
|> translate(translate = [0, 0, flangeBackHeight*2 + gasketThickness])
// place gasket between the flanges
gasket()
|> translate(translate = [0, 0, -flangeBackHeight - gasketThickness])
// place eight washers (four front, four back)
washer()
|> translate(translate = [
mountingHolePlacementDiameter/2,
0,
flangeThickness + washerThickness,
1.375
]
capRatio = .190 / .313 // Ratio grabbed from another screw
hexRatio = 5 / 32 / .190 // Ratio grabbed from another screw
hexStartingAngle = 210 // first angle of hex pattern (degrees)
hexInteriorAngle = 120 // degrees
hexChangeAngle = 180 - hexInteriorAngle // degrees
flangeBaseThickness
])
|> patternCircular3d(%, instances = 4, axis = [0, 0, 1], center = [0, 0, 0], arcDegrees = 360, rotateDuplicates = false)
|> patternLinear3d(%, instances = 2, distance = -(flangeBaseThickness*2 + flangeBackHeight * 2 + gasketThickness + washerThickness), axis = [0, 0, 1])
// place four bolts
bolt()
|> translate(translate = [
mountingHolePlacementDiameter/2, 0, flangeBaseThickness + washerThickness
])
|> rotate(roll = 90, pitch = 0, yaw = 0)
|> patternCircular3d(%, instances = 4, axis = [0, 0, 1], center = [0, 0, 0], arcDegrees = 360, rotateDuplicates = false)
screwPlane = {
plane = {
origin = {
x = screwStart[0],
y = screwStart[1],
z = screwStart[2]
},
xAxis = { x = 1, y = 0, z = 0 },
yAxis = { x = 0, y = 0, z = 1 },
zAxis = { x = 0, y = 1, z = 0 }
}
}
// place four hex nuts
hexNut()
|> translate(translate = [mountingHolePlacementDiameter/2, 0, -(flangeBackHeight * 2 + gasketThickness + flangeBaseThickness + washerThickness + hexNutThickness)])
|> patternCircular3d(%, instances = 4, axis = [0, 0, 1], center = [0, 0, 0], arcDegrees = 360, rotateDuplicates = false)
fn capScrew(start, length, dia) {
headLength = dia // inch
wallToWallLength = hexRatio * dia
headDia = dia / capRatio
hexWallLength = wallToWallLength / 2 * 1 / cos(toRadians(30)) // inch
// place both pieces of pipe
pipe()
|> rotate(%, roll = -90, pitch = 0, yaw = 0)
|> translate(%, translate = [0, 0, flangeBaseThickness + flangeFrontHeight - 0.5], global = true)
// Length of Cap Head is always equal to diameter
capHeadLength = dia
// Create the head of the cap screw
screwHeadSketch = startSketchOn(screwPlane)
|> circle(
center = [0, 0],
radius = headDia / 2
)
// Extrude the screw head sketch
screwHead = extrude(screwHeadSketch, length = dia)
// Define the sketch of the hex pattern on the screw head
hexPatternSketch = startSketchOn(screwHead, 'end')
|> startProfileAt([
-start[0] + wallToWallLength / 2,
start[2]
], %)
|> yLine(length = -hexWallLength / 2)
|> angledLine({
angle = hexStartingAngle,
length = hexWallLength
}, %)
|> angledLine({
angle = hexStartingAngle - hexChangeAngle,
length = hexWallLength
}, %)
|> angledLine({
angle = hexStartingAngle - (2 * hexChangeAngle),
length = hexWallLength
}, %)
|> angledLine({
angle = hexStartingAngle - (3 * hexChangeAngle),
length = hexWallLength
}, %)
|> angledLine({
angle = hexStartingAngle - (4 * hexChangeAngle),
length = hexWallLength
}, %)
|> close()
hexPattern = extrude(hexPatternSketch, length = -headLength * 0.75)
return hexPattern
}
workingPlane = {
plane = {
origin = { x = 0, y = flangeThickness, z = 0 },
xAxis = { x = 0, y = 0, z = 1 },
yAxis = { x = 1, y = 0, z = 0 },
zAxis = { x = 0, y = 1, z = 0 }
}
}
// Washer function
fn washer(plane, start, thk, innerDia, outerDia) {
washerSketch = startSketchOn(plane)
|> circle(
center = [start[0], start[1]],
radius = outerDia / 2
)
|> hole(circle(
center = [start[0], start[1]],
radius = innerDia / 2
), %)
|> extrude(length = thk)
return washerSketch
}
// Hex nut function
fn hexNut(start, thk, innerDia) {
hexNutSketch = startSketchOn({
plane = {
origin = {
x = start[0],
y = -wallThickness - washerThickness,
z = start[2]
},
xAxis = { x = 1, y = 0, z = 0 },
yAxis = { x = 0, y = 0, z = 1 },
zAxis = { x = 0, y = 1, z = 0 }
}
})
|> startProfileAt([0 + innerDia * hexNutScale, 0], %)
|> angledLine({
angle = 240,
length = innerDia * hexNutScale
}, %)
|> angledLine({
angle = 180,
length = innerDia * hexNutScale
}, %)
|> angledLine({
angle = 120,
length = innerDia * hexNutScale
}, %)
|> angledLine({
angle = 60,
length = innerDia * hexNutScale
}, %)
|> angledLine({ angle = 0, length = innerDia * .90 }, %)
|> close()
|> hole(circle(
center = [0, 0],
radius = innerDia / 2
), %)
|> extrude(length = -thk)
return hexNutSketch
}
// Mounting holes pattern
mountingHolePattern = startSketchOn('XZ')
|> circle(
center = [screwStart[0], screwStart[2]],
radius = screwDia / 2 + tol
)
|> patternCircular2d(
arcDegrees = 360,
center = [0, 0],
instances = 7,
rotateDuplicates = true
)
// Sketch and revolve the pipe
pipe = startSketchOn('XY')
|> startProfileAt([flangePipeDia / 2 - tol, 0], %)
|> line(end = [0, -2])
|> angledLine({ angle = -60, length = .5 }, %)
|> line(end = [0, -1])
|> line(end = [-flangeThickness, 0])
|> line(end = [0, 1])
|> angledLine({ angle = -240, length = .5 }, %)
|> line(end = [0, 5])
|> angledLine({ angle = 60, length = .5 }, %)
|> line(end = [0, 1])
|> line(end = [flangeThickness, 0])
|> line(end = [0, -1])
|> angledLine({ angle = 240, length = .5 }, %)
|> close()
|> revolve(axis = 'y')
|> appearance(color = "#7b79d7")
// Sketch and extrude the wall
wall = startSketchOn('XZ')
|> startProfileAt([-4, -4], %)
|> line(end = [0, 8])
|> line(end = [8, 0])
|> line(end = [0, -8])
|> close()
|> hole(mountingHolePattern, %)
|> hole(circle(
center = [0, 0],
radius = flangePipeDia / 2
), %)
|> extrude(length = wallThickness)
|> appearance(color = "#c7aa8f")
// Sketch and revolve the flange
flangeBase = startSketchOn('XZ')
|> circle(
center = [0, 0],
radius = flangeBaseDia
)
|> hole(mountingHolePattern, %)
|> hole(circle(
center = [0, 0],
radius = flangePipeDia / 2
), %)
|> extrude(length = -flangeThickness)
|> appearance(color = "#9b9797")
// Create the washer and pattern around the flange
washer(workingPlane, [screwStart[2], screwStart[0]], 0.0625, screwDia + tol, 0.625)
|> patternCircular3d(
axis = [0, 1, 0],
center = [0, 0, 0],
instances = 7,
arcDegrees = 360,
rotateDuplicates = true
)
|> appearance(color = "#d8da5d")
// Create the cap screw and pattern around the flange
capScrew([
0,
flangeThickness + washerThickness,
1.375
], screwLength, screwDia)
|> patternCircular3d(
axis = [0, 1, 0],
center = [0, 0, 0],
instances = 7,
arcDegrees = 360,
rotateDuplicates = true
)
|> appearance(color = "#4cd411")
screwBodySketch = startSketchOn(screwPlane)
|> circle(
center = [0, 0],
radius = screwDia / 2
)
screwBody = extrude(screwBodySketch, length = -screwLength)
|> patternCircular3d(
axis = [0, 1, 0],
center = [0, 0, 0],
instances = 7,
arcDegrees = 360,
rotateDuplicates = true
)
|> appearance(color = "#4cd411")
// Create a plane for the washers on the back side of the wall
backSideWasherPlane = {
plane = {
origin = {
x = 0,
y = -wallThickness - washerThickness,
z = 0
},
xAxis = { x = 0, y = 0, z = 1 },
yAxis = { x = 1, y = 0, z = 0 },
zAxis = { x = 0, y = 1, z = 0 }
}
}
// Create the washers on the backside of the wall
washer(backSideWasherPlane, [screwStart[2], screwStart[0]], 0.0625, screwDia + tol, 0.625)
|> patternCircular3d(
axis = [0, 1, 0],
center = [0, 0, 0],
instances = 7,
arcDegrees = 360,
rotateDuplicates = true
)
|> appearance(color = "#e8ec09")
// Create the hex nut and pattern around the flange
hexNut([
screwStart[0],
screwStart[1],
screwStart[2]
], .25, screwDia + tol)
|> patternCircular3d(
axis = [0, 1, 0],
center = [0, 0, 0],
instances = 7,
arcDegrees = 360,
rotateDuplicates = true
)
|> appearance(color = "#bc3434")
pipe()
|> rotate(%, roll = 90, pitch = 0, yaw = 0)
|> translate(%, translate = [0, 0, -(flangeBackHeight * 2 + gasketThickness + flangeBaseThickness + flangeFrontHeight - 0.5)], global = true)

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public/kcl-samples/pipe-flange-assembly/mcmaster-parts/1120t74-pipe.step Normal file
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'' );
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public/kcl-samples/walkie-talkie/antenna.kcl
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@ -33,7 +33,7 @@ sketch001 = startSketchOn(antennaPlane)
|> close()
// Create the antenna top sketch
loftPlane = offsetPlane('XY', offset = height / 2 + 3)
loftPlane = offsetPlane('XY', offset = height / 2 + 2)
sketch002 = startSketchOn(loftPlane)
|> startProfileAt([

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rust/kcl-lib/tests/kcl_samples/walkie-talkie/artifact_commands.snap
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@ -22063,7 +22063,7 @@ description: Artifact commands walkie-talkie.kcl
"origin": {
"x": 0.0,
"y": 0.0,
"z": 5.0
"z": 4.0
},
"x_axis": {
"x": 1.0,

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@ -1871,7 +1871,7 @@ description: Operations executed walkie-talkie.kcl
"offset": {
"value": {
"type": "Number",
"value": 5.0,
"value": 4.0,
"ty": {
"type": "Unknown"
}

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