// Fan Housing
// The plastic housing that contains the fan and the motor

// Set units
@settings(defaultLengthUnit = mm, kclVersion = 1.0)

// Import parameters
import * from "parameters.kcl"

// Model the housing which holds the motor, the fan, and the mounting provisions
// Bottom mounting face
bottomFaceSketch = startSketchOn(XY)
  |> startProfile(at = [-fanSize / 2, -fanSize / 2])
  |> angledLine(angle = 0, length = fanSize, tag = $rectangleSegmentA001)
  |> angledLine(angle = segAng(rectangleSegmentA001) + 90, length = fanSize, tag = $rectangleSegmentB001)
  |> angledLine(angle = segAng(rectangleSegmentA001), length = -segLen(rectangleSegmentA001), tag = $rectangleSegmentC001)
  |> line(endAbsolute = [profileStartX(%), profileStartY(%)], tag = $rectangleSegmentD001)
  |> close()
  |> subtract2d(tool = circle(center = [0, 0], radius = 4))
  |> subtract2d(tool = circle(
       center = [
         mountingHoleSpacing / 2,
         mountingHoleSpacing / 2
       ],
       radius = mountingHoleSize / 2,
     ))
  |> subtract2d(tool = circle(
       center = [
         -mountingHoleSpacing / 2,
         mountingHoleSpacing / 2
       ],
       radius = mountingHoleSize / 2,
     ))
  |> subtract2d(tool = circle(
       center = [
         mountingHoleSpacing / 2,
         -mountingHoleSpacing / 2
       ],
       radius = mountingHoleSize / 2,
     ))
  |> subtract2d(tool = circle(
       center = [
         -mountingHoleSpacing / 2,
         -mountingHoleSpacing / 2
       ],
       radius = mountingHoleSize / 2,
     ))
  |> extrude(length = 4)

// Add large openings to the bottom face to allow airflow through the fan
airflowPattern = startSketchOn(bottomFaceSketch, face = END)
  |> startProfile(at = [fanSize * 7 / 25, -fanSize * 9 / 25])
  |> angledLine(angle = 140, length = fanSize * 12 / 25, tag = $seg01)
  |> tangentialArc(radius = fanSize * 1 / 50, angle = 90)
  |> angledLine(angle = -130, length = fanSize * 8 / 25)
  |> tangentialArc(radius = fanSize * 1 / 50, angle = 90)
  |> angledLine(angle = segAng(seg01) + 180, length = fanSize * 2 / 25)
  |> tangentialArc(radius = fanSize * 8 / 25, angle = 40)
  |> xLine(length = fanSize * 3 / 25)
  |> tangentialArc(endAbsolute = [profileStartX(%), profileStartY(%)])
  |> close()
  |> patternCircular2d(
       instances = 4,
       center = [0, 0],
       arcDegrees = 360,
       rotateDuplicates = true,
     )
  |> extrude(length = -4)

// Create the middle segment of the fan housing body
housingMiddleLength = fanSize / 3
housingMiddleRadius = fanSize / 3 - 1
bodyMiddle = startSketchOn(bottomFaceSketch, face = END)
  |> startProfile(at = [
       housingMiddleLength / 2,
       -housingMiddleLength / 2 - housingMiddleRadius
     ])
  |> tangentialArc(radius = housingMiddleRadius, angle = 90)
  |> yLine(length = housingMiddleLength)
  |> tangentialArc(radius = housingMiddleRadius, angle = 90)
  |> xLine(length = -housingMiddleLength)
  |> tangentialArc(radius = housingMiddleRadius, angle = 90)
  |> yLine(length = -housingMiddleLength)
  |> tangentialArc(radius = housingMiddleRadius, angle = 90)
  |> line(endAbsolute = [profileStartX(%), profileStartY(%)])
  |> extrude(length = fanHeight - 4 - 4)

// Cut a hole in the body to accommodate the fan
bodyFanHole = startSketchOn(bodyMiddle, face = END)
  |> circle(center = [0, 0], radius = fanSize * 23 / 50)
  |> extrude(length = -(fanHeight - 4 - 4))

// Top mounting face. Cut a hole in the face to accommodate the fan
topFaceSketch = startSketchOn(bodyMiddle, face = END)
topHoles = startProfile(topFaceSketch, at = [-fanSize / 2, -fanSize / 2])
  |> angledLine(angle = 0, length = fanSize, tag = $rectangleSegmentA002)
  |> angledLine(angle = segAng(rectangleSegmentA002) + 90, length = fanSize, tag = $rectangleSegmentB002)
  |> angledLine(angle = segAng(rectangleSegmentA002), length = -segLen(rectangleSegmentA002), tag = $rectangleSegmentC002)
  |> line(endAbsolute = [profileStartX(%), profileStartY(%)], tag = $rectangleSegmentD002)
  |> close()
  |> subtract2d(tool = circle(center = [0, 0], radius = fanSize * 23 / 50))
  |> subtract2d(tool = circle(
       center = [
         mountingHoleSpacing / 2,
         mountingHoleSpacing / 2
       ],
       radius = mountingHoleSize / 2,
     ))
  |> subtract2d(tool = circle(
       center = [
         -mountingHoleSpacing / 2,
         mountingHoleSpacing / 2
       ],
       radius = mountingHoleSize / 2,
     ))
  |> subtract2d(tool = circle(
       center = [
         mountingHoleSpacing / 2,
         -mountingHoleSpacing / 2
       ],
       radius = mountingHoleSize / 2,
     ))
  |> subtract2d(tool = circle(
       center = [
         -mountingHoleSpacing / 2,
         -mountingHoleSpacing / 2
       ],
       radius = mountingHoleSize / 2,
     ))
  |> extrude(length = 4)

// Create a housing for the electric motor to sit
motorHousing = startSketchOn(bottomFaceSketch, face = END)
  |> circle(center = [0, 0], radius = 11.2)
  |> extrude(length = 16)

startSketchOn(motorHousing, face = END)
  |> circle(center = [0, 0], radius = 10)
  |> extrude(length = -16)
  |> appearance(color = "#a55e2c")
  |> fillet(
       radius = abs(fanSize - mountingHoleSpacing) / 2,
       tags = [
         getNextAdjacentEdge(rectangleSegmentA001),
         getNextAdjacentEdge(rectangleSegmentB001),
         getNextAdjacentEdge(rectangleSegmentC001),
         getNextAdjacentEdge(rectangleSegmentD001),
         getNextAdjacentEdge(rectangleSegmentA002),
         getNextAdjacentEdge(rectangleSegmentB002),
         getNextAdjacentEdge(rectangleSegmentC002),
         getNextAdjacentEdge(rectangleSegmentD002)
       ],
     )