// Cycloidal Gear // A cycloidal gear is a gear with a continuous, curved tooth profile. They are used in watchmaking and high precision robotics actuation // Set units @settings(defaultLengthUnit = in) // Create a function for the cycloidal gear fn cycloidalGear(gearPitch, gearHeight, holeDiameter, helixAngle) { // Create a function to draw the gear profile as a sketch. Rotate each profile about the gear's axis by an helix angle proportional to the total gear height fn gearSketch(gHeight) { helixAngleP = helixAngle * gHeight / gearHeight gearProfile = startSketchOn(offsetPlane(XY, offset = gHeight)) |> startProfileAt([ gearPitch * 1.55 * cos(toRadians(helixAngleP)) + gearPitch * sin(toRadians(-helixAngleP)), gearPitch * 1.55 * sin(toRadians(helixAngleP)) + gearPitch * cos(toRadians(-helixAngleP)) ], %) |> arc(angleStart = 90 + helixAngleP, angleEnd = -90 + helixAngleP, radius = gearPitch) |> tangentialArc(radius = gearPitch * 1.67, angle = 60) |> tangentialArc(radius = gearPitch, angle = -180) |> tangentialArc(radius = gearPitch * 1.67, angle = 60) |> tangentialArc(radius = gearPitch, angle = -180) |> tangentialArc(endAbsolute = [profileStartX(%), profileStartY(%)]) |> close(%) |> hole(circle(center = [0, 0], radius = holeDiameter / 2), %) return gearProfile } // Draw sketches of the gear profile along the gear height and loft them together gearLoft = loft([ gearSketch(0), gearSketch(gearHeight / 2), gearSketch(gearHeight) ]) return gearLoft } // Call the cycloidal gear function cycloidalGear(.3, 1.5, 0.297, -80)