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Nicholas Boone 2d95e19048 Gears DLC (free) (#6835)
* Gears DLC (free)

Using the involuteCircular fn to create a variety of cylindrical gearsets

* Delete public/kcl-samples/gear directory

* Update main.kcl

fixing gear meshing

* new samples

Signed-off-by: Jess Frazelle <github@jessfraz.com>

* add link

Signed-off-by: Jess Frazelle <github@jessfraz.com>

---------

Signed-off-by: Jess Frazelle <github@jessfraz.com>
Co-authored-by: Jess Frazelle <jessfraz@users.noreply.github.com>
Co-authored-by: Jess Frazelle <github@jessfraz.com>
2025-05-13 14:03:52 -07:00

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// Spur Reduction Gearset
// A pair of spur gears meshed together, with an equal module and different number of teeth
// Set units
@settings(defaultLengthUnit = mm)
// Define a function to create a spur gear
fn spurGear(nTeeth, module, pressureAngle, gearHeight) {
// Calculate gear parameters
pitchDiameter = module * nTeeth
addendum = module
deddendum = 1.25 * module
baseDiameter = pitchDiameter * cos(pressureAngle)
tipDiameter = pitchDiameter + 2 * module
// Using the gear parameters, sketch an involute tooth spanning from the base diameter to the tip diameter
gearSketch = startSketchOn(XY)
|> startProfile(at = polar(angle = 0, length = baseDiameter / 2))
|> involuteCircular(
startRadius = baseDiameter / 2,
endRadius = tipDiameter / 2,
angle = 0,
tag = $seg01,
)
|> line(endAbsolute = polar(angle = 160 / nTeeth, length = tipDiameter / 2))
|> involuteCircular(
startRadius = baseDiameter / 2,
endRadius = tipDiameter / 2,
angle = -atan(segEndY(seg01) / segEndX(seg01)) - (180 / nTeeth),
reverse = true,
)
// Position the end line of the sketch at the start of the next tooth
|> line(endAbsolute = polar(angle = 360 / nTeeth, length = baseDiameter / 2))
// Pattern the sketch about the center by the specified number of teeth, then close the sketch
|> patternCircular2d(
%,
instances = nTeeth,
center = [0, 0],
arcDegrees = 360,
rotateDuplicates = true,
)
|> close()
// Subtract a 10mm diameter center hole from the gear
|> subtract2d(tool = circle(center = [0, 0], radius = 5))
// Extrude the gear to the specified height
|> extrude(length = gearHeight)
return gearSketch
}
// Model a small gear
spurGear(
nTeeth = 17,
module = 1.5,
pressureAngle = 14,
gearHeight = 9,
)
// Model a larger gear with the same module
spurGear(
nTeeth = 51,
module = 1.5,
pressureAngle = 14,
gearHeight = 7,
)
// Translate the larger gear by the combined pitch radius of both gears, plus a small gap
|> translate(x = (51 + 17) / 2 * 1.5 + 1.3)
// Rotate the gear so that the teeth mesh but do not intersect
|> rotate(yaw = 3)