115 lines
2.9 KiB
Plaintext
115 lines
2.9 KiB
Plaintext
@(lengthUnit = m)
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import "../../e2e/executor/inputs/2-5-long-m8-chc-screw.stl" as screw
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// Set units
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@settings(defaultLengthUnit = mm)
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myScrew = screw
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surface001 = startSketchOn(XY)
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// Define parameters
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nTeeth = 21
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module = 0.5
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pitchDiameter = module * nTeeth
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pressureAngle = 20
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addendum = module
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deddendum = 1.25 * module
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baseDiameter = pitchDiameter * math::cos(pressureAngle)
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tipDiameter = pitchDiameter + 2 * module
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gearHeight = 3
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// Interpolate points along the involute curve
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cmo = 101
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rs = map([0..cmo], f = fn(i) {
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return baseDiameter / 2 + i / cmo * (tipDiameter - baseDiameter) / 2
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})
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// Calculate operating pressure angle
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angles = map(rs, f = fn(r) {
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return units::toDegrees( math::acos(baseDiameter / 2 / r))
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})
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// Calculate the involute function
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invas = map(angles, f = fn(a) {
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return math::tan(units::toRadians(a)) - units::toRadians(a)
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})
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// Map the involute curve
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xs = map([0..cmo], f = fn(i) {
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return rs[i] * math::cos(invas[i]: number(rad))
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})
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ys = map([0..cmo], f = fn(i) {
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return rs[i] * math::sin(invas[i]: number(rad))
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})
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// Extrude the gear body
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body = startSketchOn(XY)
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|> circle(center = [0, 0], radius = baseDiameter / 2)
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|> extrude(length = gearHeight)
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toothAngle = 360 / nTeeth / 1.5
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// Plot the involute curve
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fn leftInvolute(i, sg) {
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j = 100 - i // iterate backwards
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return line(sg, endAbsolute = [xs[j], ys[j]])
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}
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fn rightInvolute(i, sg) {
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x = rs[i] * math::cos(-toothAngle + units::toDegrees(math::atan(ys[i] / xs[i])))
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y = -rs[i] * math::sin(-toothAngle + units::toDegrees(math::atan(ys[i] / xs[i])))
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return line(sg, endAbsolute = [x, y])
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}
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// Draw gear teeth
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start = startSketchOn(XY)
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|> startProfile(at = [xs[101], ys[101]])
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teeth = reduce([0..100], initial = start, f = leftInvolute)
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|> arc(
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angleStart = 0,
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angleEnd = toothAngle,
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radius = baseDiameter / 2,
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)
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|> reduce([1..101], initial = %, f = rightInvolute)
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|> close()
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|> extrude(length = gearHeight)
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|> patternCircular3d(
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axis = [0, 0, 1],
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center = [0, 0, 0],
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instances = nTeeth,
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arcDegrees = 360,
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rotateDuplicates = true,
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)
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// Define the constants of the keyway and the bore hole
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keywayWidth = 0.250
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keywayDepth = keywayWidth / 2
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holeDiam = 2
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holeRadius = 1
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startAngle = math::asin(keywayWidth / 2 / holeRadius)
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// Sketch the keyway and center hole and extrude
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keyWay = startSketchOn(body, face = END)
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|> startProfile(at = [holeRadius * math::cos(startAngle), holeRadius * math::sin(startAngle)])
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|> xLine(length = keywayDepth)
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|> yLine(length = -keywayWidth)
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|> xLine(length = -keywayDepth)
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|> arc(
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angleStart = -1 * units::toDegrees(startAngle) + 360,
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angleEnd = 180,
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radius = holeRadius,
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)
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|> arc(
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angleStart = 180,
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angleEnd = units::toDegrees(startAngle),
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radius = holeRadius,
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)
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|> close()
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|> extrude(length = -gearHeight)
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myScrew
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|> translate(y=10)
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